Energy efficiency are critical aspects of ELAB production, ensuring design operations and the delivery of high-quality products. Here's how ELAB manufacturers can focus on energy efficiency and quality assurance:

1. Energy Efficiency:

Process Optimization: Implement advanced process optimization techniques to maximize energy efficiency in ELAB production. This includes optimizing reaction conditions, improving heat integration, and minimizing energy losses during processing.

Technology Upgrades: Invest in energy-efficient equipment and technologies, such as catalytic reactors, heat exchangers, and distillation columns, to reduce energy consumption and improve overall process efficiency.

Energy Management Systems: Implement energy management systems to monitor, analyze, and optimize energy usage throughout the production process. This includes identifying energy-saving opportunities, setting energy performance targets, and tracking progress over time.

Renewable Energy Integration: Explore opportunities to integrate renewable energy sources, such as solar system , into ELAB production processes to reduce reliance on fossil fuels and lower carbon emissions.

2. Energy Efficiency procedure:

ELAB target was decreasing energy consumption into two step :

First zero cost project and then low cost project , this affect for annual money saving to (6-8 ) M Egyptian pound per year .

3. Energy Efficiency project:

  • Change type of air cooler blade to increase air flow up to (15-30 )%.

  • Change Process Condition for heater unit 800.

  • Flare IQ system Measure flow rate of flare gases to control to optimize and manage and try to reduce flare gases to 50%.

  • Replace the existing fire system test from using the electric pump to be diesel pump.

  • Replace all lamps to be energy saving lamps.

  • add solar system cell for parking lighting and car washing pump.